Customization: | Available |
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Warranty: | 1.5 Year |
Type: | Cultural Paper |
Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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1. Overview of the Production Process
- Pulping: Sugarcane bagasse is first collected as a by - product of the sugar - making process. The bagasse is then pulped. There are different pulping methods, such as chemical pulping and semi - chemical pulping. In chemical pulping, chemicals like sodium hydroxide (for alkaline pulping) are used to break down the lignin and other non - cellulose components of the bagasse. The process usually takes place in a digester at elevated temperatures and pressures to facilitate the chemical reactions.
- Washing and Bleaching: After pulping, the pulp needs to be thoroughly washed to remove the chemicals and impurities. A washing system with multiple stages of filters or washing drums is used. For writing and printing papers, bleaching is also an important step. Bleaching agents such as hydrogen peroxide or chlorine dioxide (in more environmentally - friendly processes) are used to increase the whiteness of the pulp.
- Refining: The washed and bleached pulp is then refined. Refining machines with rotating discs or cones are used to fibrillate the cellulose fibers. This improves the fiber - to - fiber bonding, resulting in a stronger and smoother paper. The refining process also helps in adjusting the drainage characteristics of the pulp.
- Paper - making: The refined pulp is then made into paper on a paper - making machine. The pulp slurry is spread onto a wire - mesh conveyor belt (Fourdrinier wire). As water drains through the wire, the fibers bond together to form a wet paper web. The web is then pressed and dried to reduce its moisture content. The dried paper is then wound onto rolls, and further processing such as calendaring can be done to improve the paper's smoothness and gloss for writing and printing purposes.
2. Advantages of Using Sugarcane Bagasse Pulp
- Sustainability: Sugarcane bagasse is a renewable resource. Using it to make paper reduces the dependence on wood pulp, helping to conserve forests. It also provides an additional use for a waste product from the sugar industry, reducing waste and potentially lowering the cost of raw materials.
- Cost - effectiveness: In regions where sugarcane is abundantly produced, bagasse can be a relatively inexpensive source of pulp. The cost savings can be significant compared to using only wood pulp, especially when considering the availability and often - low cost of bagasse as a by - product.
Product parameters
Paper making machine technical specification: | |
Main Product: | Culture paper, A4 paper, writing paper, etc |
Grammage: | 40~100g/m2 |
Equipment form: | Double circle net double cylinder |
Capacity: | 8-9T/24h |
Raw paper width: | 1880-1950mm |
Design speed: | 100m/min |
Transmission speed: | 40-80m/min |
Roller balance: | G2.5 class |
Dryer balance: | G4 class |
Winding paper roll: | G1.6 class |
Transmission mode: | Ac motor frequency control of motor speed digital distribution |
Arrangement mode: | Right or left arrangement(selected by the user) |
Gauge: | 2700mm |
Large equipment 1 | Dryer cylinder:Ø2000mm×2 |
Large equipment 2 | Cylinder mould:Ø1500 mm×2 |
Certifications
Company information
Qingdao YiDaFa International Trade Co., Ltd is located in Free Trade Zone, Qingdao, Shandong, China. The registered capital of our company is RMB 5 million. We have 6 production areas, 129 team members, including 39 technical experts, who have rich experience in the field of paper machine design. The main products of our company cover a variety of paper machinery, paper products processing machinery and related parts. We have done this business for more than 20 years in China. In 2014, we founded international trade department in order to stand in the international market. Our mission is to be the leader in paper machinery field. Our principle is Science, Quality and Green. As we know, environmental pollution and waste of resources are two prominent problems in the traditional paper industry. To advocate the concept of global environmental protection, each of our paper machines has the advantages of energy saving, high efficiency and reducing pollution. Especially in waste water recycling use, we have unique processing technology. Welcome any customers from all over the world to contact us freely. It is our sincere hope that we can establish a long-term and stable friendship with our strategic partners. Then we will work and explore together to create a brilliant future. |
Customer visit
Packing&Shipping
FAQ:
1.How to install and maintain the machine?
Firstly, we will provide the installation guild with the machine for your reference.
Secondly, our company is responsible for training production workers for you, ensuring that the workers will be independent operation.
2.How can we get the matching accessories or wearing parts conveniently?
During the warranty, Our company can replace the accessories for free .Out of warranty,we can provide them at the preferable price. In fact, the wearing parts are standard parts that you could get it in your country at your convenience.